Why clearances are needed
In powder bed technologies, heat spreads into the surrounding powder – parts placed too close together can sinter together. In FDM and SLA, material can stick or supports can remain.
Recommendations
- For assembled (press-fit) parts – 0.1–0.3 mm, depending on the desired fit and the technology’s accuracy.
- For freely moving parts – 0.5–1 mm (MJF/SLS), 1–2 mm (FDM).
- For assemblies printed in one piece (hinges, chains) – ≥0.7 mm.