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SLS vs FDM: A Comparison

SLS produces strong, more isotropic nylon parts without supports and without visible layers; FDM is cheaper, suits large parts and specialty plastics (PEEK, ULTEM™), but parts are weaker between layers.

Netsheipas engineers · updated 2026-10-01 · 1 min read

Key differences

SLS FDM
Supports Not needed Needed for overhangs
Strength Similar in all directions Lower between layers
Accuracy ±0.3 mm / ±0.3 % ±0.5 mm / ±0.5 %
Largest part 335 × 335 × 600 mm 300 × 200 × 200 mm (up to 914 × 610 × 914 mm on request)
Materials Nylons, TPU PLA, PETG, ABS, ASA, PC, PA, TPU, PEEK, ULTEM™

When to choose FDM

  • A low-cost form prototype.
  • A large part with a simple shape.
  • You need PEEK or ULTEM™.

When to choose SLS

  • A functional part under load.
  • Complex geometry, internal channels.
  • Series production.